Profile of Ray Birley
Ray Birley started in the transformer industry in 1955 at Parmeko Ltd as a Student Apprentice. After the first three years of his apprenticeship, during which time he was trained in the Transformer Test, Electronic Equipment Test,Wiring and Assembly Departments, he was moved into the Transformer Design Department and trained in the design of Interservice Standard Hermetically Sealed and Open Type C-core transformers, Open Laminated and Toroidal transformers. He achieved the Higher National qualification in 1959 and continued for a further 6 years taking Engineering Physics and Electronics subjects.
In 1961 he moved to the Brush Electrical Engineering Company where he was involved with Insulation Materials under High Voltage Stress as well as investigating the cause of service failures of Rotating Machines and Electrical Switchgear. He was heavily involved with investigating and evaluating wire enamels that were comparitively new at that time. He returned to Parmeko in 1964 and worked in a newly formed Magnetics Development Laboratory. He was involved in specialist designs and developed the range of transformers using waste free laminations that is commonly used today. With the evaluation he did at the Brush Company on wire enamels he was able to change the methods of manufacture of transformers operating at below 500 volts from interleaving between the layers to bobbin wound transformers without layer insulation. Also the relative levels of magnetic induction and current densities in the windings were changed to meet improvements in the basic materials used in the manufacture of transformers.These changes form the basis of transformer designs throughout the industry today.
During his years in the laboratory he became Deputy Head and was involved with design and development of Saturable Reactors, Current Transformers, Magnetic Amplifiers, High Voltage Pulse Transformers for Natural Gas Ignition and many more specialist applications.
In 1977 he formed his own company to design and manufacture transformers from small ferrites to large 100 kVA Three Phase types. During this time he became a member of BEAMA on the small transformer section, representing them on the BSI Technical Committee Panel PEL96 as well as being a UK deligate for the IEC Panel that was preparing the standard that we use today IEC/BS EN 61558. AS RB Designs he was co-opted back onto the PEL96 panel. He now attends PEL96 on behalf of the International Coil Winding Association of which he is a Honorary Member. He is also the Chairman of the ICWA Transformer Manufacturers Technical Committee.